Infrastructure


Mega Engineering Private Limited has a modern and fully equipped manufacturing facility catering to all aspects of fasteners manufacturing, including the special processes comprising of Forging, Heat Treatment, Thread Rolling & Tapping and Surface Coatings. Further, in order to be able to carry out testing of fastener quality, it has also invested in a full fledged quality lab.

Below are the highlights of the infrastructure available:

Land & Building

  • Plot Area: 13,750 Sq Mtrs

  • Factory Built Up Area: 4500 Sq. Mtrs


Manufacturing


PROCESS

MACHINES/EQUIPMENTS

Heat Treatment:

  • Automated Conveyor Type Continuous Heat Treatment Line with recording of Heat Treatment Cycle parameters

  • Solution Annealing Furnace

  • Age Hardening Furnace

Forging

  • Induction heating furnaces

  • Mechanical Presses - 80 Tonnes, 125 Tonnes and 200 Tonnes capacity

  • Screw Press - 150 Tonnes capacity

  • Shearing Machine with Autoloader

Thread Rolling & Tapping:

  • Thread Rolling Machines: 15 Tonne to 45 Tonne capacity with Autoloaders

  • Multi-Spindle Tapping Machines: Capable of tapping upto 4" Nuts

Surface Coating Facility With Effluent Treatment Plant & Scrubber System:

  • Nickel Plating Line

  • Electroless Nickel Phosphorous Plating Line

  • Zinc Plating with Blue, Green & Yellow Passivation

  • Phosphating /Blackodizing/Black Oxide

  • Electrolytic Polishing of Stainless Steel

Quality Lab

  • Spectrometer

  • Metallurgical Microscope for Micro-Structure Analysis

  • 1000 KN & 400 KN Universal Testing Machines with Extensometer for Mechanical Testing

  • Charpy Impact Testing Machine (with Low Temperature Testing Capability)

  • Digital & Analog Hardness Testers

  • Magnetic Particle Inspection (MPI) for crack detection

  • Salt Spray Machine for testing resistance to corrosion

  • Positive Material Identification (PMI) Machine for alloy element verification

  • Liquid Penetrant Inspection for detection of surface discontinuities


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